Pull/Kanban Systems - with interactive mixed model simulation game

Kanban/Pull systems are one of the option to connect process in lean value stream design. In this training we will teach the different ways to implement pull/kanban systems. We discuss the principles, methodology to set-up kanban systems and practical aspects for implementation:

• How many kanban cards do I need?
• Which kanban system do I need?
• How does a Kanban wall work and how to design it?
• Is Kanban only possible in a repetitive environment?
• What should be the size of a standard container quantity?

At the end of the session participants will have a better and deeper understanding how to design and integrate a Kanban pull system in a production flow. We will use an own developed LEGO simulation game to create a practical and visual learning environment in which participants can see the concepts in action in a very hands-on way.

Following aspects will be covered in the simulation game:

• Determining EPEI (every part every interval) – replenishment frequencies.
• Design & calculation of a kanban supermarket.
• Design and use of a kanban wall.
• One card/ two card kanban system/two bin system.

What can I do with this training?

At the end of the session participants will have a better and deeper understanding how to design and integrate a Kanban pull system in a production flow.

Target Audience

Lean managers, operations managers, engineers.

Prerequisites

Lean Basics or Lean Managers training.

Certification

Participants will receive a certificate of attendance.

Why follow a training with us?

** All prices are in  € and exclusive VAT (21%).

For our open training schedule in Belgium see www.lean-academy.be

Program

• Basic principle of pull systems.
• Types of pull/kanban systems: characteristics and when/how to use.
• Data collection and calculating/sizing the pull system.
• Implementation aspects: start-up, audit, improve.
• Hands-on mixed model LEGO game with case study calculation, simulation and discussion.